Warehouse commercial equipment for the feed industry
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For more information please see our Cookies Policy. In this article, it outlines the main factors that need consideration in the design process. Generally speaking, warehouse designers have to work with a space in which certain factors limit the surface area available.
This is why the layout has to be carefully planned. Loading and unloading areas B. Reception area C. Storage area D. Picking area E. Dispatch area. In a well-organized warehouse, it is useful to separate these activities from the rest of the installation, allowing sufficient space for loading and unloading. This area can be integrated into the warehouse or be independent.
Dock with platform attached to a warehouse. Dock with intermediate platform in a cold storage installation. If loading and unloading areas are built directly into the sides of the warehouse so that goods are deposited and collected without the need for any detours, it is said that they are integrated into the facility.
The main advantage of this is the greater load handling speed , which means it is preferable to non-integrated options if there is sufficient space for it. Docks with direct access to the inside of the warehouse.
Access points with metal seals have a manual or automated system that operates a flat barrier that can be fixed, folding, or rolling as shown below. However, movement and operations are faster if the warehouse is at a higher level instead. The necessary height difference can be achieved in several ways; therefore, it is not vital for the warehouse floor to be above ground level.
Two different scenarios need to be considered when determining how to achieve this height difference. So, a system must be created that allows the difference in height to be adjusted.
In general, an adjustable leveler system is essential because even when the company uses its own fleet, which in theory means there is no variation in the height difference between the vehicles and the dock. In practice, this difference is always present.
Ultimately, a difference in trailer heights is practically inevitable. Mechanical or hydraulic devices can be used to deal with these height differences. Mechanical devices are based on the use of usually metal bridges or walkways fitted manually between the dock and the truck.
Another option is to use the second system mentioned above, which consists of a metal platform with one or more hydraulic cylinders. This platform facilitates access by acting as a ramp,when integrated into the dock itself, or by raising and lowering the truck.
Located away from the warehouse, but within the surrounding area, they operate completely independently of the warehouse itself. This option is best used in warehouses where only one of the two functions is carried out, i. This option can achieve the necessary handling speed, as there is no need for the trucks to back up to the building. So, the time spent positioning them is reduced.
In addition, with this option the process of loading and unloading goods is totally independent of the work cycle of the warehouse. If using the side of the vehicle, forklift trucks are used to handle the goods, as shown in the image below. If, however, the operation is carried out using the rear of the truck as shown above, there are two different options. Ramps connected to the unloading docks are made with a brick or concrete structure, which can also be fixed or variable in height.
If variable, their construction is similar to that of the integrated loading and unloading docks described previously. With this system there is no need for the forklift to enter the trailer to carry out the operations. Instead, rails are installed which allow goods to slide along the inside of the truck. The loading process starts by placing one or more units at the entrance to the vehicle, which are then pushed in by a second group that takes the place previously occupied by the first group.
The reception area must be located as independently as possible from the rest of the warehouse, so that it can be used not just for receiving goods, but also for quality-control and sorting. Once it has been ensured that the characteristics and quality of the delivery received matches those of the products ordered, the next stage is to determine where to position the load within the warehouse.
Depending on the type of warehouse, it may or may not be necessary to transform the units received. If this is necessary, a suitable area must be established for this function. Currently, almost all products handled in a warehouse come with barcodes that can be read using a scanner. A storage area is, strictly speaking, an area used only to store goods. Goods can be stored in a number of different ways: directly on the ground; directly on the ground but stacked or in blocks; or on racking units.
The choice of one or the other will depend above all on the type of product to be stored, whether it can be stacked, and on the storage quantity and time. Storage in stacks involves placing unit loads on top of each other without anything in between them, other than the pallets that support them.
This method has the advantage of making better use of space, given that it does not generate unused positions. The main disadvantage of this system is that it does not allow for access to the loads, and a load can only be accessed by first removing all the loads on top of it. The use of stacking is mainly limited to two types of load: those with great internal strength, and those in rigid packaging.
Goods with great internal strength, such as ceramic bricks, concrete blocks, etc. Other goods, such as feed, cements, and aggregates in general, which are stored in sacks, can also be stored in this way thanks to their resistance to compression, although pallets or other support systems are required for their proper handling. Rigid packaging, such as cardboard, wooden or plastic boxes, can be stacked in this way without problems, although the rigidity and resistance of these packages will determine the number of units that can be stacked, and therefore the height of the stack.
Racking units must be used when unit loads are not strong enough to be stacked to the required height, or when there is a greater need to access the product. Goods are stored on racking units by placing them on metal structures, which are basically made up of suitable braced frames and beams. As seen in " Storage systems " article, the configuration and layout of these spaces or compartments can vary to suit different operations and different needs in terms of the accessibility and accumulation of the load.
They can also be separate from storage areas, creating specific picking areas, generally with automated or semi-automated systems. The image shows an order picking area in a warehouse for faucets and bathroom accessories. These areas are used for packing orders prepared in the previously described areas. Even if this packing operation is unnecessary, this area also can be used for goods that have to be dispatched and loaded into the delivery or distribution vehicles.
To ensure the correct speed of movement within the warehouse, these spaces must be designed in a specific location and differentiated from the rest of the installation. If separate reception and dispatch areas have been created, these must also have separate loading and unloading areas.
If, however, the reception and dispatch are close to each other, a single loading and unloading space can be created. However, this option makes it more difficult to control the flow of goods and the movement of vehicles. This provides greater operability and efficiency in the work of the personnel in this department.
A good solution for bringing together these resources is to construct a mezzanine over the reception and dispatch area, and to locate these functions there. Lastly, the space for recharging the batteries used by handling devices must be isolated and well ventilated, to improve health and safety and avoid any incidents involving operations taking place in this area.
Door with an inflatable shelter. Sectional door. Roll-up door. View of a dock in a pit. Pallet truck. Single platform. Integrated platform. Forklift handling the goods from the side. Ramp access. Automated loading using sliding elements.
Reception area. The RF device reads the coded information on the pallet. Storage area C. Warehouse of a distribution company. Other topics in this category Warehouse layout design Warehouse material flows and flow charts Why warehouse flooring is important Flatness and levelness of warehouse floors Designing warehouse access points Factors that influence access point placement Warehouse docking areas Forklift aisle width and height Pallet racking clearances The exterior of rack-supported warehouses Planning a warehouse.
Categories What is a warehouse? Storage systems.
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Material handling equipment MHE is mechanical equipment used for the movement, storage, control and protection of materials, goods and products throughout the process of manufacturing, distribution, consumption and disposal. Transport equipment is used to move material from one location to another e. Material can also be transported manually using no equipment. Conveyors are used when material is to be moved frequently between specific points over a fixed path and when there is a sufficient flow volume to justify the fixed conveyor investment. Accumulation allows intermittent movement of each unit of material transported along the conveyor, while all units move simultaneously on conveyors without accumulation capability.
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