Manufacturing factory special technological equipment for the medical industry and its spare parts
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Additive manufacturing: A long-term game changer for manufacturers
Advanced robotics systems are ready to transform industrial operations. Compared with conventional robots, advanced robots have superior perception, integrability, adaptability, and mobility. These improvements permit faster setup, commissioning, and reconfiguration, as well as more efficient and stable operations. The cost of this sophisticated equipment will decline as prices for sensors and computing power decrease, and as software increasingly replaces hardware as the primary driver of functionality.
Taken together, these improvements mean that advanced robots will be able to perform many tasks more economically than the previous generation of automated systems. Producers are now deploying advanced robotics as an essential element of advanced automation that enables the self-controlled factory of the future. Enhancing plant structures and processes with digital technologies can increase productivity and flexibility in both the factory and the supply chain, enabling producers to rapidly adjust to changing customer needs.
To better understand the opportunities and challenges, BCG recently examined expectations for and adoption of advanced robots in industrial operations. The study focused on the results of a global survey of more than 1, executives and operations managers from numerous industries. The survey also asked about the benefits that participants expect to gain from advanced robotics.
Most producers recognize that advanced robotic systems will play an important role in the factory of the future, and they are optimistic about the potential to increase the use of these systems. They maintain this positive outlook despite dissatisfaction with their current progress toward implementation and the performance of these systems to date.
Impediments to the broader application of advanced robots include the limitations of the current technology and the high costs of acquiring and operating it. In addition, many producers lack the key enablers of deployment: a target picture of the future factory, organizational competencies, and an appropriate system architecture. As adoption of advanced robotics increases in the coming years, producers expect several types of functionality—including multispeed usage, mobile applications, and robotic kitting—to become significantly more important.
Today, transportation and logistics, technology, and automotive companies lead in unlocking the potential of advanced robots, while engineered products, process, and health care industries lag behind. Our survey results confirm that contextual factors are highly relevant to the role of advanced robotics in the factory of the future. Consequently, each company must assess how the deployment of advanced robots can further its particular goals and must identify which enablers it should focus on to capture opportunities.
Software and hardware innovations enable the superior features of advanced robotics. Examples include the ability to process large data sets in the cloud, enhanced human-machine interfaces, and sensor technologies.
Advanced robotics is a key element in the movement toward advanced automation, which is helping to dramatically improve factory operations. The defining characteristic is decentralized intelligence that allows devices and equipment to make decisions and take actions autonomously, without human intervention. This autonomy provides the underpinning for self-controlled operations in the factory of the future. Advanced automation consists of four building blocks:. These building blocks, combined with equipment-specific innovations, help unleash the potential of advanced robotic systems.
The enhancements that they offer over conventional robotic systems involve four types of functionality:. Various types of robotics systems with these traits are relevant to industrial operations. The most important examples today are industrial robots such as articulated robots and selective compliance assembly robot arms , collaborative robots, and automated guided vehicles used in logistics operations.
In the long term, we expect distinctions among advanced robots to be less well defined, as some will be able to perform tasks in both manufacturing and logistics. The potential to transform factory processes has sparked tremendous excitement among producers about advanced robots and advanced automation in general. As a result, the market for advanced robotics is growing rapidly. See Exhibit 1. Producers see advanced robotics as a way to address the increasing complexity of their manufacturing operations.
In recent years, the number of product variations, the frequency of new product launches, and demand for customized products have increased dramatically. At the same time, labor shortages and higher labor costs have increased the pressure on producers to automate tasks that human workers currently perform manually. Expectations vary significantly among regions, however. Companies in Europe and Asia are more likely than those in North America to see advanced robotics as an important productivity driver today.
Nevertheless, North American companies have high expectations for the future. The number of US companies that expect advanced robotics to be the most important productivity driver by is 12 percentage points higher than the number that see it as the most important driver today. Survey respondents expect multispeed usage, mobile applications, and robotic kitting to become significantly more important.
At the same time, however, the importance of collaborative robots in supporting manual tasks, as they are used in many pilot applications today, will decrease relative to other applications. In many cases, to achieve positive economics for investment, robots must replace human workers, rather than merely support them. Advanced robotics will have a major effect on the workforce. Jobs that primarily involve routine manual activities such as loading and unloading machines are the likeliest to be fully automated.
For jobs that involve both routine and nonroutine tasks, the share of nonroutine tasks such as maintenance and shop-floor management will increase. As manual work shifts toward nonroutine tasks, workers must acquire more-advanced skills.
New job categories will arise as technological adoption introduces new needs. Human roles will shift toward tasks that require technical capabilities and soft skills such as the ability to take initiative.
For example, technicians will deal primarily with errors that automated systems cannot handle. Most survey participants expect the use of advanced robots to reduce the total number of employees at their company, although regional differences are evident in the results. See Exhibit 2. Participants from most countries expect demand for white-collar workers to increase. Overall, companies plan to accelerate the creation of industrial engineering jobs dedicated to robotics—for example, jobs dedicated to developing and customizing robotics solutions.
Companies in China are the most ambitious in this regard, while companies in Japan are comparatively cautious. Capabilities derived from advanced robotics enable new applications across factory operations. Participants also expect to see significant productivity gains in quality and maintenance. Although individual companies will find different applications valuable, the following examples along the value chain illustrate potential opportunities.
Advanced robots are already present in production environments, and their importance will grow over the next few years. Discrete production, rather than continuous production, is likely to see the most valuable applications of advanced robotics. For example, a particular producer of sealing solutions uses more than 40 robots to load and unload machines in its manufacturing cells. Producers, especially in the automotive industry, also use advanced robots to autonomously process work pieces or to perform assembly processes.
For instance, an automotive OEM uses robots to mount protective foils under high pressure on the inside of car doors. Direct, real-time communication between work pieces and robots—for example, by using radio-frequency identification technology—also supports assembly. For example, robots can quickly change tools as needed, without requiring explicit prior instruction. To facilitate introducing robots into processes, companies rely on simplified interfaces between robots and other equipment and on the ability to use existing information, such as digital product-data models, to deduce relevant process parameters.
New design technologies, additive manufacturing, and cloud-edge technologies open up new opportunities to create autonomous, decentralized production processes. Here is how the application works: A holistic data model or digital twin of products and production equipment such as robots or gripping devices is stored in a cloud system. Process planning and simulations related to the use of equipment are conducted via cloud services, independently of the hardware. The architecture permits continuous process optimization and end-to-end process monitoring.
Encrypted communication secures data transfer, among other benefits. In the near term, improvements will enable some types of advanced robots to autonomously perform processes at the same high speed as conventional industrial robots. In addition, the safety features of advanced robots—including the ability to work at slower speeds than conventional robots, as needed—mean that they can share workspace with humans without the need for protective fences.
Augmented with the technology used in automated guided vehicles AGVs , advanced robots will be able to complete tasks involving movement across large workspaces, such as mounting parts at various locations or processing large work pieces. Applications being tested in pilot deployments include the use of autonomous mobile robots to perform ergonomically challenging automotive assembly processes. Several years of additional research and testing by robot manufacturers and producers will be necessary, however, before mobile applications can be fully deployed.
To be economically viable in the production environment, advanced robots must take over manual processes, not merely assist human workers with those processes. Many companies have struggled to demonstrate the economic viability of investing in robots that collaborate with human workers. Applications in which workers and robots perform tasks side by side, without interaction, tend to be easier to realize. Our study focused on in-plant logistics and warehousing.
Autonomous mobile robots are gaining importance in in-plant logistics and will eventually replace both fixed conveyor belts and conventional AGVs that rely on magnetic strips for guidance.
Survey participants expect that autonomous logistics robots will be more important than conventional AGVs by Several types of autonomous mobile robots can undertake both transportation and loading tasks. For instance, robotics producers are testing early applications of mobile robots that autonomously supply workstations. In addition to using robots for ground transport, companies may find that air transport via drones is feasible.
Autonomous robots can perform picking, packaging, and palletizing operations. Sensors and machine learning are essential so that robots can identify, pick, and handle unsorted or flexible parts in bins. The first industrial applications of this type have recently become available. Advanced robots can control inline quality by automatically adjusting equipment parameters in response to perceived quality. Small robots can recognize damage and perform automated inspections of large parts, and mobile robots can autonomously move testing equipment to the places where it is currently needed.
Mobile robots can support maintenance by transporting spare parts and performing mobile inspections. For example, a robotics producer has developed advanced robots that perform remote visual inspection of tanks, vessels, and pipes.
Such applications are most relevant to process industries, where inspections are often difficult to perform. Our study found that companies have high ambitions for deploying advanced robots as part of a broader transition to advanced automation.
Companies in the transportation and logistics, technology, and automotive industries currently lead in implementing advanced robotics. Companies in the engineered products, process, and health care industries lag behind.
See Exhibit 4. European and Asian companies currently lead in implementing advanced robots, while implementation in North America has proceeded more slowly. In each of the 12 countries in our study, most of the companies we surveyed plan to implement advanced robotics within the next three years. See Exhibit 5.
For many industrial manufacturers, what was once a clear path to success is now fraught with uncertainty. Making equipment for a wide array of industrial activities — such as big construction projects, large industrial facilities, oil and gas fields, and refineries — has for years been difficult to navigate, but major companies often used their size to sidestep obstacles. The strength of having multiple product lines covering the full gamut of industrial operations frequently allowed industrial manufacturers to eke out profits from some segment of their customer base even as slowdowns imperiled other sectors. But juggling business in this way is no longer a viable strategy, particularly if a company relies on traditional machinery for its revenue streams, as many industrial manufacturers do. Customers increasingly seek improved efficiency and production transparency from connected technologies and digitization.
Advanced robotics systems are ready to transform industrial operations. Compared with conventional robots, advanced robots have superior perception, integrability, adaptability, and mobility. These improvements permit faster setup, commissioning, and reconfiguration, as well as more efficient and stable operations. The cost of this sophisticated equipment will decline as prices for sensors and computing power decrease, and as software increasingly replaces hardware as the primary driver of functionality. Taken together, these improvements mean that advanced robots will be able to perform many tasks more economically than the previous generation of automated systems. Producers are now deploying advanced robotics as an essential element of advanced automation that enables the self-controlled factory of the future. Enhancing plant structures and processes with digital technologies can increase productivity and flexibility in both the factory and the supply chain, enabling producers to rapidly adjust to changing customer needs. To better understand the opportunities and challenges, BCG recently examined expectations for and adoption of advanced robots in industrial operations.
Aftermarket Spare Parts and 3D Printing: Is the Technology Worth the Investment?
It is also one of the largest conglomerates in Asia. IDRO's objective is to develop Iran's industry sector and to accelerate the industrialization process of the country and to export Iranian products worldwide. In the course of its 40 years of activity, IDRO has gradually become a major shareholder of some key industries in Iran. In recent years and in accordance with the country's privatization policy, IDRO has made great efforts to privatize its affiliated companies.
The OEM parts are then sold to an auto manufacturer, which then assembles them into a car. The completed car is then marketed to auto dealers to be sold to individual consumers. There is a second, newer definition of OEM, typically used in the computer industry. In this case, OEM may refer to the company that buys products and then incorporates or rebrands them into a new product under its own name.
Account Options Sign in. This book provides an excellent opportunity to review developments in health care technology, many facets of which are just as applicable to professionals in the wider field of building services as to those working in health care facilities. This book reflects the adaptation of strategies in health care to economic and demographic change in both developed and developing countries.
A medical device is any device intended to be used for medical purposes. Thus what differentiates a medical device from an everyday device is its intended use. Medical devices benefit patients by helping health care providers diagnose and treat patients and helping patients overcome sickness or disease, improving their quality of life. Significant potential for hazards are inherent when using a device for medical purposes and thus medical devices must be proved safe and effective with reasonable assurance before regulating governments allow marketing of the device in their country. As a general rule, as the associated risk of the device increases the amount of testing required to establish safety and efficacy also increases. Further, as associated risk increases the potential benefit to the patient must also increase.
The product brand Ampack has been part of Bosch since October Ampack is specialized in developing and manufacturing machines with high hygienic requirements for filling and packaging of sensitive liquid and viscous products into pre-made cups and bottles. The Doboy product brand has been a part of Bosch since Its history dates back to the s when the first Doughboy band sealer later shortened to Doboy was sold. Following the success of the bag closing line, Doboy expanded into other packaging machines and became a trusted brand for horizontal flow wrappers, cartoners, and robotic automation. The product brand Elematic has been part of Bosch since Its history dates back to the foundation of Hans Paal KG in
Clarks made the desert boot famous but the Clark shape is modeled after the same round toe last used to manufacture velskoen. Interpack is a leading national agent and distributor of various internationally renowned brands, including Red Bull, Pedigree, Whiskas, Royco, Wrigleys and Mars, as well as our own very popular beverage brands, Tropizone, NAwaa and Vita Juice. Contact us At Mopping Equipment we understand these problems, and we have a solution. Fish from Namibia - Free to use unique search engine of reliable, genuine and verified companies, suppliers, exporters, sellers, manufacturers, factories, traders, tradeleads of products and services from all over the world.
Information technology is revolutionizing products. Once composed solely of mechanical and electrical parts, products have become complex systems that combine hardware, sensors, data storage, microprocessors, software, and connectivity in myriad ways. Information technology is revolutionizing products, from appliances to cars to mining equipment.
Heavy machinery, especially Mining, Industrial or Farming Equipment, requires constant maintenance to keep it in good working order. Conversely, poorly maintained large machinery equipment runs inefficiently. Breakdowns are costly and safety is also an important consideration. Many types of large machinery have multiple operators.
Account Options Sign in. Contenido Distribution of Letters by Content Area. The Purposes of the Letters. List of Tables.
What comes to mind when you hear the term 3D printing? Medical devices? Aftermarket spare parts? Robots taking over the world? But now, with the advances made to the already mind-blowing technology, they can print parts in metal to create actual replacement aftermarket spare parts.
Our mission is to help leaders in multiple sectors develop a deeper understanding of the global economy. Our flagship business publication has been defining and informing the senior-management agenda since Additive manufacturing AM —the process of making a product layer by layer instead of using traditional molding or subtractive methods—has become one of the most revolutionary technology applications in manufacturing.