Production manufacture fur hats
Hodshon, Bucks County, Pa. Stetson Company, Philadelphia, Pa. Application July 10, ,. In the manufacture of fur felt hats, the hat body is today passed through many separate oper- Some of these operations which used to be done entirely by hand are now done in whole or in part by machinery, although the best grade of hats still have many of the operations carried on by hand processes.VIDEO ON THE TOPIC: Making an Akubra Hat
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Fake Fur Hat Factory
Hodshon, Bucks County, Pa. Stetson Company, Philadelphia, Pa. Application July 10, ,. In the manufacture of fur felt hats, the hat body is today passed through many separate oper- Some of these operations which used to be done entirely by hand are now done in whole or in part by machinery, although the best grade of hats still have many of the operations carried on by hand processes.
The hat-bat is first formed by a process'of blowing and by vacuum drawing fibers of natural fur or wool or manufactured fibers, or a combination of them onto a perforated cone. These fibers forming a bat are then moistened so that the bat may be handled and removed from the cone. The bat so-formed is then subjected to scalding water and at first gentle, then vigorous steps are general even where fur does not predominate in the hat body. Where furpredominates, the body thus dried and stiffened is then rewet and the tip or crown is pulled out, then the brim is pulled out, both steps being done by suitable machines designed for those purposes.
The body is then given its first locking, which is a general shaping operation done with an expanding metal block inside the crown and does not reduce the body to final hat size or shape. In practice this operation always leaves the brim flat. All the above steps take place in what is known as the back shop, and the body then goes to the front shop, where it is blocked to final shape, the crown is ironed, then finished, which involves surface treatment with fine sandpaper or the like and sometimes heated pads, then the brim is ironed, then curled, then flanged or shaped, then finished.
Then'the brim is rounded, or cutf, the hat is then trimmed, sweat leather and crown lining placed in and outer band placed on. Then the brim is given a final flanging or shaping.
The body is of course dyed in the back shop, and the exact sequence of the operations is at times varied and some operations are added and others omitted, most of these operations have special machines and each requires a separate operative.
The body is then I produce a predominantly fur felt hat that will retaining, hat. These and other objects and advantages of the invention will appear from the following description. This application is a continuation in part of my former application of the same title filed December 29, , Serial Number , In carrying out this invention, the hat is formed, dyed, sized and stacked, dried and stiffened, as in the usual process, then the body is thoroughly rewet, and the tip and brim are pulled out, but instead of the initial blocking in the back shop, the body is pressed in a mold once and for all, to final size and shape, both crown and brim.
Under the former process, the pulling and first blocking were not to final size, shrinking and further blocking and pressing were required, so that the body had first to be pulled beyond its desired I size, then brought back to it, 'whichsometimes left weak or thin sections or hands in the tip, or crown, and the brim.
Drying and rewetting before pulling may be omitted. Since by the new process, pulling and pressing is done initially to final size, slightly less material may be placed in the original bat.
In the former practice the brim was initially blocked and pressed fiat, then in the later treatment in the front shop, it was given its final curl and shape. By this practice, the brim. By this invention, while a wet, while still in active felting operation and while not over stretched, it is given it final shape line will not change because in manufacture it has always been in one place and there is no tendency to resume a former location and there is no weakened portion on either side of the line.
In the former practice, the pulling and early blocking so overstretched the hat that the elasticity of the felt was impaired, whereas, in the process of this invention the felt is at no time overstretched and the fibers remain open, dispersed, not compacted, until the final compression takes place in the press. Consequently ease of felting continues until final drying and shaping, so that a firm, completely felted hat is produced and the felting is to the final shape as fixed by the press, rather than the late blocking or pressing overcoming a previously set size and shape as in the former practice,.
The following steps, after this pressing while the body is wet, are much like the steps previously followed in the front shop, except that several are now omitted entirely. The blocking in the front shop is omitted, so is the crown ironing, the brim ironing, the brim curling and the initial and final brim fianging.
Omitting the 'machines and operatives for them from the process saves very considerable in the cost of manufacture and enables a better hat to be produced at less expense. The pressing in the early stage, while the body is wet, may be done on a conventional pressing machine, which has a heated die or mold comprising a cavity for the crown and a support for the brim of the final desired hat configuration. Such machines are generally illustrated in Cuming patents No. Fur hats have usually been placed in these machines to reshapen them, and at all times heretofore, after the body has been blocked and dried.
According to this invention, into the crown cavity and on the brim support the wet, pulled body is placed in a, free floating, position. Steam, air or water pressure is then exerted on the other side of the diaphragm and the hat body is forced into complete contact with the form. The heat turns the moisture in the hat body to steam.
Preferably from 50 to pounds pressure is applied to the hat and the die is heated to around to Fahrenheit, the preferred temperature being , although it will of course be understood that both the pressure and temperature may be varied within Wide limits without departing from the invention. The hat when removed from the press is the desired final size and shape and being thin, due to wet pressing, and nearly dry, it will completely dry without further shrinking.
It is smooth on its outer surface because that side is next to the mold. All lumps and uneven portions are forced to the inside. Therefore, wet pressed hats pounce more evenly and show less imperfections than wet blocked hats, in which the-pressure is applied inside the hat without any outside mold to press against, thus allowing all lumps and uneven portions to protrude to the outside of the hat.
These wet blocked hats, when pounced, show up uneven incolor, due to the fact that the high spots have to be cut more than the low spots in order to obtain a smooth surface. The felt is tight and firm, not a false felt as is obtained by dry pressing.
The felt is also resilient because it has never been overstretched or dried under compression to any but its final position, both in its fibers as well as its outward configuration. The feel of the hat to the hand is like that given by the-finest of furs. Substantially the same results described in the preceding paragraph would be obtained by interrupting the pressing process while the hat is still in a moist condition and before it has been fully compressed and removing it from the p ess and letting it dry.
The hat if desired may then be pounced. At a later time, when it is known precisely the final shape that it is desired the hat shall have, it is steamedand again placed in the press for final shaping, compressing and drying. Interrupting the pressing process in this manner is sometimes desirable in the manufactur of hats in large quantities when quite a numberarekept in stock by the manufacturer awaiting lfinal orders.
The orders may be filled from the stock on hand with substantially the same economy and improvement in the hat body as though the pressing were carried through to completion in a single operation.
I claim: 1. The process of manufacturing felted predominantly fur fiber hats comprising forminga wet, felted hat body with crown and ,brim shrunkento the desired size for pressing and while the body is wet-and the fibers. The process of manufacturing felted predominantly fur fiber "hats comprising forming a feltable hat bat, wetting and shrinking the same forming the crown and brim, and while wetand the fibers are still dispersed, placing the hat in a freely mobile position into the mold of.
In the manufacture of felted predominantly fur fiber hats, the method which includes the steps of wetting, shrinking, and felting the hat bat to final size for pressing, forming thereon the crown and brim and while wet and the fibers dispersed, placing the hat in a freely mobile position into the mold of a die-press and compressing the same to substantially final size and shape, and to 6 shrink and permanently interlock the fibers together, the compressing of the press being the first compressing to which the hat is subjected.
In the manufacture of felted predominantly fur fiber hats the method which consists in forming the hat bat and wetting, shrinking and felting the same to final size for pressing, forming thereon the crown and brim and while wet and the fibers are open and dispersed, placing the hat in a freely mobile position into the mold of a diepress and compressing the hat under heat and ressure to final size and set, and, to shrink and permanently interlock the fibers together, and thereafter completing the manufacture by pouncing, finishing the crown and brim, rounding the brim and trimming the hat.
Application July 10, , Serial No. I Where furpredominates, the body thus dried and stiffened is then rewet and the tip or crown is pulled out, then the brim is pulled out, both steps being done by suitable machines designed for those purposes.
Consequently ease of felting continues until final drying and shaping, so that a firm, completely felted hat is produced and the felting is to the final shape as fixed by the press, rather than the late blocking or pressing overcoming a previously set size and shape as in the former practice, The following steps, after this pressing while the body is wet, are much like the steps previously followed in the front shop, except that several are now omitted entirely.
USA en. ESA1 en. CNC en.
Kazakh headwear manufacturer to export innovative products
By Dilshat Zhussupova in Business on 26 July ASTANA — Kazakh headwear company Elegant creates tailor-made hats from velvet, felt, leather, furs and straw, employing high-quality raw materials and innovative technology. In addition to producing uniforms for the military, industrial enterprises, medical institutions and commercial firms, their unique and fashion-forward designs satisfy the most demanding customers. The first in the country and financed by the European Bank for Reconstruction and Development, the incubator aims to equip and propel rising fashion businesses to compete locally and globally.
Most people think fur products are bad. Why should they be? All Tallis products are made from responsibly sourced fur. What does that mean?
Felt hoods necessary for hat making are made all over the world including the United States, Czech republic, Poland, Portugal and China. The process of manufacturing felt is complex, involving man and machine. The second stage is the actual felting process which uses steam and pressure to bind the wool fibres together, then the felt is rolled to consolidate and continue the felting process, the last act is carried out by a bumping machine to finally consolidate the fibres in the wool, although this machine is not always used. At the end of these processes the wool fibres have fully bonded to each other with amazing strength. The felted hood is then dyed and stiffened to requirement. The felt hood is stretched to a standard size and shape, it is then dried in an oven and the surface is finished to requirement. Finally the completed hood is checked for quality. Do you want to have access to your issues of The Hat Magazine when you're on the road? Starting with issue 75, subscribers of the printed magazine can also read The Hat Magazine on their iPad.
Poland - Export
In general, the present invention pertains to the arts of fur industry. In particular, the invention relates to improvements of methods of fur hat production and an intermediate plate article therefor. It is believed that the pertinent state-of-the-art is represented by: U. The methods known on the art of production of traditional fur hats worn by religious Jewish men, frequently referred to as Shtreimel, include manufacturing intermediate plate article, comprising a genuine fur, from the tips of the tails, typically of Canadian or Russian sable, stone marten, baum marten Pine Marten , or American gray fox.
Alfred Jacob Miller was acquainted with mountain men who endured the danger and discomfort of the Rocky Mountain West in search of beaver to supply the demands of hat manufacturers. In the heyday of the beaver trade, thousands of pelts per year were turned into fine felt for creating hats worn by the social elite. Underneath, however, was a rich, woolen fur.
Production of fedora hats - in pictures
Home About Contact. Once a small sub-contracting company it has since grown into a full-fledged manufacturing corporation that supplies thousands of hats and accessories to hundreds of stores across North America. Our staff at ABC Manufacturing consists of a large group of experienced and dedicated employees many of whom have been with the firm well over 20 Years.
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Domestic Manufacturing: Hats & Tees
We are trusted family brand manufacturing in European country of Poland. Support values followed by us: harmless production, happy employees, close relations with suppliers, and high quality products at a reasonable price. Use the pencil to mark the places of the loops that should be on the inside and outside of the hood. Shop Our Produtcs at. Choose your location:. Hood Trim Mounting Guide 1. Prepare: buttons you received them with the product , a needle and a thread, scissors, pencil. Wrap the trim around the edge of the hood so that it evenly covers it.
The Fur Trade. The Beaver Hat. Making a Beaver Hat. Felting a Beaver Hat. The making of a beaver hat included three main stages of production; preparing the pelt, felting the fur, and shaping and dying the hat.
Almar Fur Hats Manufacturing
Crown Cap began manufacturing textile headwear for the Western Canadian farm trade in In the midst of a decade long drought on the prairies, those working the land appreciated the relief and protection of a well-made fitted work cap. When Paul Leinburd acquired Crown Cap in he saw the answer to a different kind of drought on the prairies—the absence of finely crafted luxury headwear and accessories.
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From Pelt to Felt: the Making of a Beaver Top Hat
As a hat and cap manufacturer, the whole hat and caps can be customized such as colors you need in Pantone, size and your brand logo, even plain baseball caps in stock. The sample will be checked first, and then proceed to production. Double check and double safe! For the small order less than pcs, the production time will be 15 days even less. As for the order more than pcs, days will be enough. Sample will be sent within 5 days.
Кроме него на сцене располагались часы, на которых значилось текущее время: 07:42. Элли поглядела на кресло. К его спинке был прикреплен колпак, который опустится на голову жертвы. Элли поежилась и попыталась сдержать тошноту.